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Fully Automatic Lithium Battery Pack Assembly Line

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Fully Automated Lithium Battery Pack Assembly Line
JSAT's cutting-edge automated assembly line streamlines the entire lithium battery pack production process with unmatched efficiency and precision.
Our full-line solution covers 11 key stages:
Automatic Cell Feeding
Cell Sorting (Voltage & IR Matching)
Cell Insertion into Holders/Brackets
Nickel Strip (Busbar) Installation
Welding (Resistance or Laser)
BMS PCB Installation
PCB Soldering
Pack Enclosure Assembly
Screw Locking
End-of-Line (EOL) Testing
Automatic Unloading
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Fully Automatic Lithium Battery Cell Sorting and Holder Insertion Machine

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Automated Cell Testing, Sorting & Bracket Installation This fully automated station performs high-precision cell balancing tests — measuring internal resistance and voltage — and sorts cells according to customer-defined pairing standards. Matched cells are then automatically inserted into battery holders/brackets.
Supports a wide range of cylindrical lithium cell sizes, including: 14500, 14650, 18650, 21700, 26700, 32650, 32700, 40135, 4680, 4690.
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Automatic EOL Tester – Final QC for Lithium Battery Packs

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Automatic End-of-Line (EOL) Testing Machine
An integrated solution for final-stage functional testing of lithium battery packs. It automatically performs key tests such as total voltage, internal resistance, charging/discharging protection, short-circuit protection, temperature sensing, and communication protocols — ensuring 100% product quality before shipment.
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Automatic Nickel Strip (Busbar) Assembly Machine

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Automatic Nickel Strip (Busbar) Assembly Machine
Industry-Leading Flexible Feeding + High-Speed Vision Robot System
Our advanced automatic machine integrates a flexible feeding system with high-speed visual robotics to assemble nickel strips or busbars with unmatched precision and speed.
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Fully Automated High-Speed Battery Pack Welding Machine

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Fully Automated High-Speed Battery Pack Welding Machine
(Including Integrated Automatic Welding Fixture Recycling Function)
Our groundbreaking design integrates a fully automated welding fixture recycling system that enables continuous high-speed welding. The welding fixture automatically clamps, releases, and returns to the starting position to begin the next welding cycle—repeating infinitely for truly unattended operation.
Suitable for battery packs within the size range of 180 x 100 x 80 mm (L × W × H). Equipped with Miyachi 8000B series welding power supply, achieving welding speeds up to 1 second per weld point, supporting sustained high-speed operation.
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Automatic Dual-Station Large-Size Pack Welding Machine

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Automatic Dual-Station Large Battery Pack Welding Machine
This mass-delivered model is designed for welding battery packs with dimensions up to 500 x 450 x 80 mm (L x W x H). For larger sizes, customized solutions are available upon request.
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